The Importance of Routine Maintenance

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If you are looking to save money for your business in the long term, there is no better way than to keep up a consistent maintenance schedule for all of your company equipment.  Even though everyone knows in their brains that it is easier and ultimately cheaper to stop a problem early, all too often we let routine maintenance checks fall to the wayside, or worse keep them scheduled but never follow through on a thorough and complete inspection.  Remember, while the immediate expense may seem hard to bear, preventative care will almost always turn out to be far cheaper than emergency maintenance (in terms not just of money, but of time and stress as well).  Here are a few tips for maintaining equipment standards over time: 

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Get Audited

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If your company is running a compressed air system for any reason, then you are well aware of the extreme cost that can come with such.  Compressed air systems utilize an intense amount of power--power that gets real expensive real fast.  It is not unreasonable to assume that the cost of operation for a compressed air system over its first year will be actually higher than the initial purchase price.

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Designing Systems

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System Design

Professional Solutions For Your Design Needs

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Air System Design – The proper initial design of the compressed air system will result in superior compressed air system operation. Process & Power can offer air system design that will meet your present needs and offer flexibility for future expansions. We specialize in multiple types of air compression technologies, and are skilled in selecting the proper equipment design and layout for your operation.

Air System Optimization – The ability to optimize a compressed air system comes from years of being in the business. Process & Power can optimize your system to save you energy costs, reduce maintenance and provide a reliable air system. Optimization involves ensuring that each piece of equipment in the air system is working at properly and each component is tuned to work efficiently with all the parts of the system.

 

For more information, please check out our website at https://www.processnpower.com/system-design/

System Controls

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A new family of central controls for industrial compressed air systems can be customized to your company’s needs, eliminating waste and offering savings on your energy bill and a short pay back period. The X-Series System Automation Package, introduced by Ingersoll Rand, is offered through Process & Power, Inc.

Central control of your air compressors creates efficiency and cost savings. The versatile and innovative Ingersoll Rand X-Series System eliminates wastes by efficiently managing up to twelve compressors. In the past, Lee Majors explained, capabilities now found in the X-Series would have required a custom engineered system that could easily have cost four to five times what this central-control system costs.

Some of the many benefits of the X-Series:

  • Sold in modules, the X-Series can be customized for each customer’s needs. You don’t have to pay for features you don’t need or can’t use.
  • It can be applied with any manufacturer’s air compressors or a combination of brands.
  • The X-Series handles different types of controls, including VFD-controlled compressors. This capability often is available only with very expensive control systems.
  • The system receives input from other instrumentation, including flow meters, dew point meters and compressed air dryers.
  • The Visualization module option provides Ethernet access with its own IP address. Through your web browser, you can observe what’s happening in your compressed air system, and on an administrative level, you can make changes.
  • The X-series has the capability to send you an email alert upon a warning or alarm in the system.

Process & Power can provide local support for installation and training on the X-series, eliminating the need to get expensive help from elsewhere. Industries interested in a free evaluation of whether the X-Series can help their operation save money can contact Lee Majors at lmajors@pnpmail.com or 800-264-8939.

Empire Blast Cabinets

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"With an off-the-shelf Pro-Finish cabinet, you get a tunable media reclaimer, a dust collection system, your choice of pressure or suction powered blast, and many other standard features. In addition, you can select from a wide range of in-stock factory options to meet your particular finishing requirements. If you need a powered or manual turntable, gun oscillation, additional blast guns, timer packages, special electrical, extended wear components or a vertical door, we can provide this equipment and other options without custom modifications.

Built-in system components:

  • Dust Collector
  • Tunable Reclaimers
  • One-cubic-foot Pressure Vessel
  • One-cubic-foot Suction Hopper"

For more information, please click on the link below!

https://www.empire-airblast.com/products/manual-blast-cabinets/